-
Increase Picking Accuracy While batch picking orders can boost productivity up to 20% over single order picking it can also increase the risk of pick errors caused by placing product on the wrong customer order. The Pick2Pallet LED Light System is designed to help reduce picking errors by using LED technology to visually reinforce correct product place for order fulfillment. Pick2Pallet maximizes productivity by directing operators to the desired customer pallet and pallet racking area, enabling them to quickly move to the next pick with confidence.
Big Payoffs From Small Improvements
Between additional shipping charges for returns and unrealized income from overfilled orders, the cost of mis-picks can quickly add up in high throughput order picking applications. To illustrate the importance of pick accuracy, compare a sample warehouse operating at 99% accuracy before and after Pick2Pallet.
| Without Pick2Pallet |
With Pick2Pallet* |
|
| Cases Picked Per Week | 1,000,000 | 1,000,000 |
| Pick Accuracy | 99% | 99.25% |
| Weekly Misplaced Cases | 10,000 | 7,500 |
| Annual Misplaced Cases | 520,000 | 390,000 |
| Cost Per Error | $10 | $10 |
| Annual Mis-Pick Cost | $5,200,000 | $3,900,000 |
| Potential Annual Savings | $1,300,000 | |
Pick2Pallet Features and Benefits
-
Long Lasting LED Lights
LED lights embedded in the forks include a life expectancy of +20,000 hours. Removable light covers simplify maintenance and provide easy access. -
IP65 Protection to Electronics
Durable light kits embedded in the forks feature IP65 protection to electronics for reliable performance in wet and cold storage applications. -
Standard Pallet Compatibility
Best pallet positioning visibility when using plastic cone leg pallets. Wood pallets also provide adequate light.
Compatible Forklift Models
-
Pair the Pick2Pallet LED Light System with the following lift trucks and order picker forklifts to take your productivity to the next level:
+ 8410 End Rider Pallet Truck
+ 8510 Center Rider Pallet Truck
+ 8720 2nd Level Order Picker
Every Raymond Pallet Jack delivers outstanding operator comfort and optimum performance for order picking applications and long distance transport tasks.
Interested In Learning More? Let's Talk!
Please complete the form below and a representative will contact you shortly to discuss your request.
Learn more about Pick2Pallet, put-to-light technology, batch picking accuracy, compatible Raymond equipment, and warehouse productivity.
A put-to-light system uses visual cues to guide operators to the correct pallet location when placing items during batch picking. Rather than relying on paper lists or memorization, operators follow illuminated signals that indicate exactly where each item belongs. Pick2Pallet is the only put-to-light solution of its kind embedded directly into the forks of a lift truck, making the guidance part of the equipment rather than a separate system mounted to racking or shelving.
Batch picking allows operators to fulfill multiple orders at once, but it also increases the chance of placing items on the wrong customer pallet. Pick2Pallet uses LED lights to illuminate the correct fork—left or right—guiding operators to the proper pallet in real time. This visual reinforcement reduces cognitive load and significantly lowers picking errors without slowing the picking process.
The savings can be substantial. In a warehouse picking one million cases per week at 99% accuracy, annual mis-pick costs are estimated at approximately $5.2 million. Improving accuracy by just 0.25% with Pick2Pallet can reduce those costs to about $3.9 million, creating a potential annual savings of roughly $1.3 million.
Yes. Pick2Pallet is compatible with three Raymond models: the 8410 End Rider Pallet Truck, the 8510 Center Rider Pallet Truck, and the 8720 Second-Level Order Picker. Operations already using these trucks can add Pick2Pallet to improve picking accuracy without replacing existing equipment.
Yes. Batch picking can increase productivity by up to 20% compared to single-order picking, and Pick2Pallet helps maintain high accuracy as order volumes grow. Operators work faster and with greater confidence because the system visually confirms the correct pallet location, reducing hesitation and minimizing downstream correction work.
Yes. The fork-mounted light kits are IP65 rated for reliable performance in cold storage and wet environments. The LEDs have an expected service life of more than 20,000 hours, and removable light covers simplify maintenance, making the system practical for demanding warehouse conditions.
Traditional pick-to-light systems mount light modules on racking or shelving to guide operators to the correct pick location. Pick2Pallet instead directs operators to the correct pallet for placement using LEDs embedded directly into the forklift's forks. Because the guidance travels with the operator rather than remaining fixed to the storage system, it is especially effective for mobile rider pallet truck batch picking applications.
Frequently Asked Questions About Pick2Pallet
What is a put-to-light system for order picking?
How does Pick2Pallet reduce picking errors in batch picking applications?
How much can improved pick accuracy reduce annual mis-pick costs?
Is Pick2Pallet compatible with existing pallet jacks or order pickers?
Can put-to-light technology increase warehouse picking productivity?
Does Pick2Pallet work in cold storage or wet environments?
How does Pick2Pallet compare to traditional pick-to-light systems?
